This plant started operation in 2018. It was set up by a family business. During Covid, the father of the family who controlled this plant died. The sons do not wish to continue this business.

During covid,  production was drastically reduced and hence it has had relatively little use.

INDIGO DYEING

3 x JUPITER DIRECT WARPING MACHINES

Manufactured 2017

Max beaming width 1800mm

Complete with creels 720 ends

42 warp beams 1400mm dia

2 JUPITER CONTINUOUS INDIGO DYEING SLASHER RANGES

Manufactured 2016 – started operation 2018 – not much work during covid period

2000mm roller width for max 1800mm working width

2 Beam creel for 16 beams max 1400mm dia

Pre-treatment tank

Washing tank

2 washing/dyeing tanks without circulation

8 dye tanks with mangles and multi roller oxidation/airing with circulation system

5 steam heated cylinders

Steamer , 35m content

Tanks for mixing, dosing and circulation

3 wash tanks with mangles, counter current

8 cylinder pre-dryer

2 size boxes, double dip , double nip

16 drying cylinders

Multi roller dancing accumulator

Beam warping headstock, for max 1100mm beam dia,

120kva Uninterrupted Power Supply

DENIM CLOTH FINISHING

DHALL SINGEING MACHINE ( SIMILAR TO OSTHOFF)

Manufactured 2016

Roller face width 2400mm for maximum fabric width 2200mm

Cradle let-off , s/s scray and fabric feeding device

E&L KF2020 guiders; draw nip

4 Brushing device with dust collection system

2 gas heated burners

Beaters , quench, mangle

s/s scray , surface driven A-frame batcher and plaiter

DHALL CHAINLESS MERCERISER/WASHING RANGE

Manufactured 2016

Roller face width 2200mm for max working width 2000mm

Entrance s/s scray with draw nip and E&L KF2020 guiders

Trough and mangle

Caustic impregnation tank in s/s , multi roller, 15m content

Mangle

Stabiliser tank in s/s, multi roller, 22m content

Mangle

6 Wash tanks, enclosed, s/s, multi roller ,  20m content with mangles

Rotary filters

Baume metering system, tanks, flow meter, acetic acid dosing

24 drying cylinders in 2 stacks of 12

s/s scray, surface driven A-frame batcher and plaiter

DHALL DENIM FINISHING SANFORISING RANGE

Manufactured 2016

Roller face width

Rubber belt and felt blanket width 2100mm for max fabric width 2000mm

s/s scray , fabric feeding device and E&L KF2020 guiders

driven draw rollers

open multi roller tank; compensator

Skew control rollers

Mahlo weft straightener

24 cylinder drying range in 2 vertical stacks of 12

Pleva moisture metering device

Rubber belt shrinking machine

Palmer calender , 2500mm dia , with 3 blanket drying cylinders

2 water cooled cylinders

Surface driven A-frame batcher and plaiter

AC drive system with PLC touch screen controller

DHALL FINISHING STENTER WITH COATING HEAD

Manufactured 2016

Max fabric width 2000mm

s/s scray , fabric drawing device and E&L KF2020 guiders

2 bowl padding mangle with jacketed trough

Weft straightener

TASKER COATING HEAD, knife on roller , knife on air and dual knife rotation system

With paste dosing system

Stenter inlet desk with overfeed , E&L KR43 guiders, 3 finger selvedge uncurlers

8 chambers heated by circulating hot oil

AC inverter drives throughout

Exit to s/s scray, surface driven A-frame batcher and plaiter

Mahlo moisture controller

LAFER ULTRASOFT-Y BRUSH SUEDING MACHINE

Manufactured 2016

Roller width 2000mm for max working width 1800mm

4 sueding rollers

Inverter controlled

Dust collection hood

Plaiter

Packing machines

Lab equipment

A-frames and trollies

Unitop Caustic recovery plant , 2017, 5000 ltr/h

Also available : coal fired boilers, reverse osmosis water plant, low pressure steam turbine, diesel generator sets, electrical transformer and switch gear.

Click here to View Indigo Dyeing slasher Sheet brochure

Click here to View Jupiter Indigo Dyeing line drawing

Click here to View Dhall Singeing drawing

Click here to View Dhall Mercerizer drawing

Click here to View Dhall Finishing Sanforisor drawing