For continuous dyeing and treatment for modern denims including mercerising, bottoming, topping, sulphur dyeing and classic indigo blue, arranged for maximum flexibility.

 

Roller width 1800mm

Installed in 2004 . This line was completely reconditioned and updated in 2017.

 

2 Beam creels

   (one creel can be prepared while the other is running)

for maximum 14 beams of max diameter 1400mm

Automatic yarn tension adjuster

Yarn pulling and feeding element

Soda process or wetting or pre-dyeing vat, complete with padder

6 steam heated, PTFE coated timing cans 800mm dia. for mercerising

Fixing or 2nd wetting or washing vat

   complete with stainless steel tank and mangle

Neutralising or washing vat

Washing vat complete with stainless steel tank

    and padder

6 Dyeing vats complete with stainless steel tank

     and intermediate padders, with overhead oxidising roller

     arrangement  with finned stainless steel rollers

     and dancing roller

     Counter current dye circulation system on dye vats

     Control system for dyes with filters , dosing and pumps

Circulation Tank for Indigo

Overhead mounted steamer

     for colour denim/ oxidiser for indigo

3 Washing or post dyeing treatment vats

     with intermediate padders

Accumulator for automatic storage of dyed yarn when the

     sizing machine stops for beam change,

     150m content ( 5 minutes at 30m/min)

Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders

Karl Mayer- Rotal sizing box with prewetting, 2002

     Double dip, double nip

Drying cylinder range with 14 PTFE coated drying cylinders

Karl Mayer- Rotal warp beaming head, 2002

     Roller width 2840mm

     Max. beam width 240cm between flanges

     Max. weaving beam diameter 1600mm

 

 

Size preparation kitchen

Indigo Dye & Chemicals storage system with:

     2 tanks for chemical bath pretreatment

     5 Indigo tanks

    1 Sulphur Black tank

     3 stocking tanks for indigo

     1 tank for softened water

Canopies

Electrical control panels