COMPLETE DENIM INDIGO DYEING & DENIM CLOTH FINISHING PLANT
A80 8027
INDIGO DYEING DEPARTMENT
RAMALLUMIN-HACOBA Direct High Speed Warping Machine,
Hacoba H-type creel, for 672 ends, 230mm max diameter packages, 1987
12 Warp beams
MASTER INDIGO DYEING & SIZING LINE
Installed 2003
Roller width 1800mm
Beam creel for 12 beams , with braking arrangement
For beams 1500mm wide, 1250mm diameter,
overhead gantry with hoist for loading
Draw nip with dancing roller
Steaming tank,stainless steel,
multi-roller, 38m yarn content
Washing tank, stainless steel, for pre-washing / caustic soda treatment
Squeeze unit, 2 bowl, 10 tonnes
Oxidation/skying section Rapidsky with guide rollers and fan
Squeeze unit, 2 bowl, 10 tonnes
3 Indigo Dyeing Tanks, stainless steel, multi roller
3 intermediate squeeze units, 2 bowl, 10 tonnes
2 Intermediate overhead oxidation/skying sets Rapidsky
Overhead dwell unit with 6 cylinders and canopy
2 Indigo Dyeing Tanks, stainless steel, multi roller
2 intermediate squeeze units, 2 bowl, 10 tonnes
2 Intermediate overhead oxidation/skying sets Rapidsky
2 Multi-roller stainless steel wash tanks/indigo dye tanks
Intermediate Squeeze unit, 2 bowl, 10 tonnes
Indigo dye circulation system with heated tank and hydrosulphite dosing equipment
Indigo colour kitchen
Endress & Hauser PH Control, 3 units
Yarn accumulator, multi roller, 160m content
Side entrance for 6 beams (if sizing only)
Ramallumin pre-dryer,
6 steam heated drying cylinders, 800mm dia,
2000mm face width, 2005
Rotal size box, 2 dip and 2 nip, 2005, humidity control
Ramallumin drying range with 8 steam heated drying cylinders, dia 8oomm
Small accumulator,
Leasing field
Rotal beaming head
Max beaming width 2500mm, diameter 1250mm Dinax PLC Control system
Colour kitchen for dyes preparation and storage tanks
Pumps and mixers.
Size kitchen for preparation and storage tanks.
Total range length 52m ( +3m required for beams loading/unloading at exit)
Electric control panel for motors and speed
Electric control panel for process
Electric control panel for colour kitchen
To view a video on our web site click here
DENIM CLOTH FINISHING DEPARTMENT
OSTHOFF SINGEING MACHINE (1)
Max working width 1800mm
Originally 1986 and rebuilt 2003
Entrance draw roller, J-box
Fabric brushing unit
Erhardt & Leimer KF20 edge guiders
Singeing machine type U80, with 2 gas ribbon burners
Fabric beating and brushing unit,
with extraction fan and ducting
Stainless steel , multi-roller desize tank with filtering and extraction systems
Surface driven A-frame batcher
OSTHOFF SINGEING MACHINE (2)
Max working width 1800mm
Originally 1989 and rebuilt 2003
Fabric brushing unit
Corino Type CM20 edge guiders
Singeing machine type ST80, with 2 gas ribbon burners
Fabric beating and brushing unit,
with extraction fan and ducting
Stainless steel , multi-roller desize tank with filtering and extraction systems
Er-i-co A-frame batcher
BABCOCK KLEINEWEFERS PAD-THERMOSOL
CONTINUOUS DYEING RANGE
Working width 1800mm
Installed 1997
High entrance frame with fabric tension rails
Erhardt & Leimer KF10 guiders
2 water cooled cooling cylinders
Kleinewefers Bicoflex 2 bowl padding mangle
Infra-red gas heated pre-dryer
3 Thermosol chambers ,
thermo-fluid oil heated for high temperature,
120m cloth content
PLeva humidity controller
Cooling Zone
Non-stop A-frame batching arrangement with J-scray
To view a video on our web site click here
BENNINGER OPEN WIDTH WASHING & DRYING RANGE
Working width 1800mm
2002
Entrance with tensioning rails and J-box
Erhardt & Leimer KF10 guiders
Ben-Impacta impregnation box
Ben-Injecta intense washing unit
4 Ben-Extracta washing units, double strung, 29m content,
Squeeze padder, 2 x 300mm dia bowls, max 15 tonnes pressure
16 Drying Cylinders arranged in 2 stacks of 8
A-frame batcher
To view a video on our web site click here
MONFORTS COATING AND STENTER LINE
Gaston County Coating Head type OPS-10
With foam generator
Bianco Padder, working width 2200mm, 1998
Monforts tenter type Montex
E&L Selvedge uncurlers
Horizontal return pin chain
10 Chambers with gas fired burners
Mahlo VMC12 pyrometers, 2004
Cooling zone. Cooling cylinder
Edge trimming
Non-stop centre wind
To view a video on our web site click here
Monforts Sanforiser
Max working width 1800mm
1986 but rebuilt 2003
Entrance with accumulator for 80m fabric
Draw nip
Erhardt & Leimer KF2020 fabric edge guiders
2 Perforated steaming cylinders, 640mm diameter
Weko wetting out spray unit type Aquapak 11B
Mahlo Weft adjusting device type RVMC-12, 2004
Pup tenter with clip chain
Rubber belt shrinking machine
Rubber belt grinding cylinder
Palmer Calender diameter 2000mm, with felt blanket
Blanket drying cylinders
J-box scray and A-frame batcher
LAFER EMERISING MACHINE
2001
For peach finish/sueding of denim fabrics
Entrance with tension rails and centralising guiders
24 Micro sand rollers
Carbon brush roller
Fabric brushing and beating cleaning unit
With extraction fan and ducting
A-frame batcher and plaiter
Touch screen PLC controls
COMERIO CALENDER
3 bowls
2 x MT Fabric Inspection and Rolling machines
75 A-frames
Jigger dyeing machines, butt end sewing machines,
Laboratory with 2 Lab ovens and Lab Padders, sample warper, tumble dryer, weighing scale, fork lift truck
Nova Sigma Steam Boiler, 2003, gas heated, 800kg/hr
download drawing click here