COMPLETE DENIM INDIGO DYEING & DENIM CLOTH FINISHING PLANT

A80 8027

INDIGO DYEING DEPARTMENT

RAMALLUMIN-HACOBA Direct High Speed Warping Machine,

Hacoba H-type creel, for 672 ends, 230mm max diameter packages, 1987

12 Warp beams


MASTER INDIGO DYEING & SIZING LINE

Installed 2003

Roller width 1800mm

Beam creel for 12 beams , with braking arrangement

For beams 1500mm wide, 1250mm diameter,

overhead gantry with hoist for loading

Draw nip with dancing roller

Steaming tank,stainless steel,

multi-roller, 38m yarn content

Washing tank, stainless steel,  for pre-washing / caustic soda treatment

Squeeze unit, 2 bowl, 10 tonnes

Oxidation/skying section Rapidsky with guide rollers and fan

Squeeze unit, 2 bowl, 10 tonnes

3 Indigo Dyeing Tanks, stainless steel, multi roller

3 intermediate squeeze units, 2 bowl, 10 tonnes

2 Intermediate overhead oxidation/skying sets Rapidsky

Overhead dwell unit with 6 cylinders and canopy

2 Indigo Dyeing Tanks, stainless steel, multi roller

2 intermediate squeeze units, 2 bowl, 10 tonnes

2 Intermediate overhead oxidation/skying sets Rapidsky

2 Multi-roller stainless steel wash tanks/indigo dye tanks

Intermediate Squeeze unit, 2 bowl, 10 tonnes


Indigo dye circulation system with heated tank and hydrosulphite dosing equipment

Indigo colour kitchen

Endress & Hauser PH Control, 3 units


Yarn accumulator, multi roller, 160m content


Side entrance for 6 beams (if sizing only)

Ramallumin pre-dryer,

6 steam heated drying cylinders, 800mm dia,

2000mm face width, 2005


Rotal size box, 2 dip and 2 nip, 2005, humidity control

Ramallumin drying range with 8 steam heated drying cylinders, dia 8oomm

Small accumulator,

Leasing field

Rotal beaming head

Max beaming width 2500mm, diameter 1250mm Dinax PLC Control system


Colour kitchen for dyes preparation and storage tanks

Pumps and mixers.

Size kitchen for preparation and storage tanks.

Total range length 52m ( +3m required for beams loading/unloading at exit)

Electric control panel for motors and speed

Electric control panel for process

Electric control panel for colour kitchen

To view a video on our web site click here


DENIM CLOTH FINISHING DEPARTMENT

OSTHOFF SINGEING MACHINE (1)

Max working width 1800mm

Originally 1986 and rebuilt 2003

Entrance draw roller, J-box

Fabric brushing unit

Erhardt & Leimer KF20 edge guiders

Singeing machine type U80, with 2 gas ribbon burners

Fabric beating and brushing unit,

with extraction fan and ducting

Stainless steel , multi-roller desize tank with filtering and extraction systems

Surface driven A-frame batcher


OSTHOFF SINGEING MACHINE (2)

Max working width 1800mm

Originally 1989 and rebuilt 2003

Fabric brushing unit

Corino Type CM20 edge guiders

Singeing machine type ST80, with 2 gas ribbon burners

Fabric beating and brushing unit,

with extraction fan and ducting

Stainless steel , multi-roller desize tank with filtering and extraction systems

Er-i-co A-frame batcher


BABCOCK KLEINEWEFERS PAD-THERMOSOL

CONTINUOUS DYEING RANGE

Working width 1800mm

Installed 1997

High entrance frame with fabric tension rails

Erhardt & Leimer KF10 guiders

2 water cooled cooling cylinders

Kleinewefers Bicoflex 2 bowl padding mangle

Infra-red gas heated pre-dryer

3 Thermosol chambers ,

thermo-fluid oil heated for high temperature,

120m cloth content

PLeva humidity controller

Cooling Zone

Non-stop A-frame batching arrangement with J-scray

To view a video on our web site click here


BENNINGER OPEN WIDTH WASHING & DRYING RANGE

Working width 1800mm

2002

Entrance with tensioning rails and J-box

Erhardt & Leimer KF10 guiders

Ben-Impacta impregnation box

Ben-Injecta intense washing unit

4 Ben-Extracta washing units, double strung, 29m content,

Squeeze padder, 2 x 300mm dia bowls, max 15 tonnes pressure

16 Drying Cylinders arranged in 2 stacks of 8

A-frame batcher

To view a video on our web site click here


MONFORTS COATING AND STENTER LINE

Gaston County Coating Head type OPS-10

With foam generator

Bianco Padder, working width 2200mm, 1998

Monforts tenter type Montex

E&L Selvedge uncurlers

Horizontal return pin chain

10 Chambers with gas fired burners

Mahlo VMC12 pyrometers, 2004

Cooling zone. Cooling cylinder

Edge trimming

Non-stop centre wind

To view a video on our web site click here


Monforts Sanforiser

Max working width 1800mm

1986 but rebuilt 2003

Entrance with accumulator for 80m fabric

Draw nip

Erhardt & Leimer KF2020 fabric edge guiders

2 Perforated steaming cylinders, 640mm diameter

Weko wetting out spray unit type Aquapak 11B

Mahlo Weft adjusting device type RVMC-12, 2004

Pup tenter with clip chain

Rubber belt shrinking machine

Rubber belt grinding cylinder

Palmer Calender diameter 2000mm, with felt blanket

Blanket drying cylinders

J-box scray and A-frame batcher


LAFER EMERISING MACHINE

2001

For peach finish/sueding of denim fabrics

Entrance with tension rails and centralising guiders

24 Micro sand rollers

Carbon brush roller

Fabric brushing and beating cleaning unit

With extraction fan and ducting

A-frame batcher and plaiter

Touch screen PLC controls


COMERIO CALENDER

3 bowls

2 x MT Fabric Inspection and Rolling machines

75 A-frames

Jigger dyeing machines, butt end sewing machines,

Laboratory with 2 Lab ovens and Lab Padders, sample warper, tumble dryer, weighing scale, fork lift truck

Nova Sigma Steam Boiler, 2003, gas heated, 800kg/hr


download drawing click here

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